The BMW Group industrialised its Digital Manufacturing facility in a transfer aimed toward accelerating manufacturing planning throughout its world manufacturing community. As of June 2025, the corporate had been scaling the usage of digital twins throughout over 30 of its manufacturing websites, changing many real-world trials with simulations.
Between now and 2027, the group deliberate to combine greater than 40 new or up to date autos into its manufacturing system, initially by means of digital planning. This shift was projected to cut back manufacturing planning prices by as much as 30 p.c.
Digital collision checks and simulation instruments
A key growth was the implementation of digital, automated collision checks. These used development information and 3D scans to simulate how a brand new car would transfer by means of a manufacturing line. The system checked routinely for any potential collisions. What as soon as took almost 4 weeks of guide testing was now simulated in three days.
Beforehand, bodily car our bodies needed to be manually guided by means of manufacturing strains, usually over a number of weekends. Within the paint store, this generally required draining and cleansing dip coating tanks, resulting in excessive prices and downtime.
Integration with iFACTORY and NVIDIA Omniverse
Digital planning shaped part of the BMW Group’s iFACTORY technique and was supported by instruments that built-in information from buildings, gear, logistics, and car elements. The digital twins had been hosted in a 3D industrial metaverse utility constructed utilizing NVIDIA Omniverse. This setup enabled real-time simulations of layouts, robotics, and logistics.The corporate additionally reported progress in different areas, together with human simulations to optimise guide duties and the automated extraction of environmental maps from 3D scans to assist sensible transport methods.
The BMW Group deliberate to showcase its Digital Manufacturing facility at NVIDIA GTC in Paris.
